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Strategic Error-Proofing : Achieving Success Every Time with Smarter FMEAs

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Title: Strategic Error-Proofing : Achieving Success Every Time with Smarter FMEAs
Author: John J. Casey
ISBN: 1420083678 / 9781420083675
Format: Soft Cover
Pages: 152
Publisher: Productivity Press
Year: 2009
Availability: In Stock
     
 
  • Description
  • Contents

In recent years, the relentless pursuit of quality in manufacturing has led to a heightened ability to ferret out waste and quickly address areas of failure. However, global competition is requiring that manufacturers of today move to a place where failure is not even an option. Success every Time (SET), developed by visionary Johan Casey, takes the concept of quality to that rarified yet very achievable level. When SET is executed completely, operators interface with their parts and tools in such a way that either the product is made correctly, or the/process is stopped. Operators can make only correct parts nothing else.

Strategic Error-Proofing: Achieving Success Every Time with Smarter FMEAs will teach you how to implement SET in your own facility. Succinctly addressing the shop floor realities and cultural challenges that can conspire to defeat even the best intentions, this indispensable volume -

Shows you how to integrate error-proofing devices into both planning and production phases
Identifies simple and strategic graphics to help management see improvements in elements that matter most, like safety and warranty claims
Outlines a method to measure the robustness of each operation as well as overall plant efficiency
Demonstrates how to seek out the needs of various device users, so as to evaluate the devices based on these needs
Helps you develop a library of standardized methods for solving your most common problems

By following the proven advice offered in this book, your company will experience how the proper implementation of SET increases both employee and customer satisfaction, improves warranty claims, and raises profits. SET stacks the deck for your operators, so that success is not an option, but the only option.
 

Acknowledgments
Introduction

PART 1 GETTING STARTED WITH SUCCESS EVERY TIME

Chapter 1 : FMEA, Poke-Yoke, Mistake-Proofing, and Error-Proofing: Sorting Out the Terminology
Chapter 2 : Success Every Time and Quality Improvement

PART 2 THE CRITICAL PHASES OF SUCCESS EVERY TIME

Chapter 3 : Strategic Monitoring of the Critical Elements
Chapter 4 : Phase I of the Success Every time Method: Part Level
Chapter 5 : Phase II of the Success Every Time Method: Set-up Level
Chapter 6 : Phase III of the Success Every Time Method: Parameter Level

PART 3 PERFECTING AND MONITORING YOUR ERROR-PROOFING DEVICES

Chapter 7 : Designing Parts That Are Device Compatible
Chapter 8 : Investing in Your Devices
Chapter 9 : Creating Great Devices, Placing Them, and Verifying Their Success

PART 4 SUCCESS EVERY TIME AS A CORPORATE-WIDE STRATEGY

Chapter 10 : The Strategy Behind Success Every Time
Chapter 11 : Putting It All Together

Selected Readings
About the Author
Index
 

 
 
 
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