ASM Handbook Volume 14A : Metalworking: Bulk Forming

Volume 14A is an indispensable reference for manufacturing, materials, and design engineers. It provides comprehensive coverage and essential technical information on the process-design relationships that are needed to select and control metalworking operations that produce shapes from forging, extrusion, drawing and rolling operations.

This engineering reference book is an invaluable reference resource for process and production engineers and industrial (shop-floor) personnel in the automotive, aerospace, and other industries, as well as for students of metal forming.

In-depth discussion of forming equipment, processes, materials, and advanced modeling techniques make it a substantially new updated ASM Handbook. Some of the new topics and coverage include:

• Innovations with forming processes such as equal-channel angular extrusion and advanced roll-forming techniques
• Forming of special-purpose materials such as intermetallic alloys and composites)
• Discussion of advanced thermomechanical processes for both ferrous and non-ferrous alloys
• New articles dealing with process and material-behavior models, process optimization, and the properties of workpiece and die materials

Includes: Introduction, Forging Equipment, Forging Processes, Cold Heading and Cold Extrusion, Other Bulk Forming Processes, Forging of Steels and Heat-Resistant Alloys, Forging of Nonferrous Metals, Evaluation of Workability, Modeling and Computer Aided Process Design for Bulk Forming, Reference Information.

Introduction
Introduction to Bulk-Forming Processes
Design for Deformation Processing

Forging Equipment and Dies
Hammers and Presses for Forging
Selection of Forging Equipment
Dies and Dies Materials for Hot Forging
Die Wear
Lubricants and their Applications in Forging
Die Manufacturing and Finishing

Forging Processes
Open-Die Forging
Closed-Die Forging in Hammers and Presses
Hot Upset Forging
Roll Forging
Ring Rolling
Rotary Swaging of Bars and Tubes
Radial Forging
Rotary Forging
Isothermal and Hot-Die Forging
Precision Hot Forging
Coining
Powder Forging
Practical Aspects of Converting Ingot to Billet

Forging of Steels and Heat-Resistant Alloys
Forging of Carbon and Alloy Steels
Forging of Stainless Steels
Forging of Heat-Resistant Alloys
Forging of Refractory Metals
Thermomechanical Processing for Ferrous Alloys

Forging of Nonferrous Metals
Forging of Aluminum Alloys
Forging of Copper and Copper Alloys
Forging of Magnesium Alloys
Forging of Nickel-Base Alloys
Forging of Titanium Alloys
Bulk Forming of Intermetallic Alloys
Forging of Discontinuously Reinforced Aluminum Composites
Thermomechanical Processes for Nonferrous Alloys

Cold Heading and Cold Extrusion
Cold Heading
Cold Extrusion

Other Bulk Forming Processes
Conventional Hot Extrusion
Hydrostatic Extrusion of Metals and Alloys
Wire, Rod, and Tube Drawing
Flat, Bar, and Shape Rolling
Roll Forming of Axially Symmetric Components
Thread Rolling
Coextrusion
Flow Forming
Extrusion of Aluminum Alloys
Equal Channel Angular Extrusion

Microstructure Evolution, Constitutive Behavior, and Workability
Plastic Deformation Structures
Recovery, Recrystallization and Grain-Growth Structures
Constitutive Equations
Evaluation of Workability for Bulk Forming Processes

Modeling and Computer Aided Process Design for Bulk Forming
Finite Element Method Applications in Bulk Forming
Design Optimization for Dies and Performs
Rapid Tooling for Forging Dies
Workpiece Materials Database
Models for Predicting Microstructural Evolution
Polycrystal Modeling, Plastic Forming, and Deformation Textures
Transformation and Recrystallization Textures Associated with Steel Processing

Forging Design
Forging Design Involving Parting Line and Grain Flow
Forging Design Involving Draft
Forging Design Involving Ribs and Bosses
Design Involving Corners and Fillets
Forging Design Involving Webs
Forging Design Involving Cavities and Holes
Forging Design Involving Flash and Trim
Forging Design Dimensions and Tolerances

Resources Information
Useful Formulas for Deformation Analysis and Workability Testing
Glossary of Terms
Steel Hardness Conversions
Nonferrous Hardness Conversions
Metric Conversion Guide
Abbreviations and Symbols

Index